CNG Hydraulic Sub‑Station (Hydraulic Refueling Station)

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CNG Hydraulic Sub‑Station (Hydraulic Refueling Station)

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Descripción

I. Core Basic Parameters

Item Specification
Inlet Mode CNG hydraulic tube trailer / cascade trailer supply
Working Pressure Inlet 25 MPa; Outlet 0.3 ~ 25 MPa (adjustable)
Designed Discharge Pressure Hydraulic tilting for near‑0 MPa residual gas emptying
Refueling Capacity 500 ~ 3000 Nm³/h
Hydraulic System Pressure 31.5 MPa
Structure Skid‑mounted integrated: hydraulic unit + gas dispenser + regulation & metering + CNG dispenser
Protection Level IP54 ~ IP65 (outdoor type)
Explosion‑proof Grade dIIBT4 (Zone 1 & 2 hazardous areas)
Ambient Temperature -40℃ ~ 60℃
Core Equipment Hydraulic power unit, tilting trailer, gas unloading column, regulation skid, CNG dispenser, control system

II. Core Product Advantages

1. Hydraulic‑assisted Unloading · Near 100% Gas Utilization

  • Hydraulic cylinder tilts the tube bundle to fully empty residual gas.
  • Unloading speed more than 2x higher than conventional stations.
  • Mechanical lock + pressure interlock ensures safe tilting and retraction.
  • Works directly with CNG tube trailers – ideal for suburbs, counties, industrial zones.
  • Prefabricated skid design: commissioning within 72 hours.
  • 60% lower investment than traditional CNG stations.

3. Full‑process Safety Protection

  • Multi‑level interlock: emergency shut‑off, breakaway valve, safety relief, leak detection.
  • High‑precision regulation (AC1) and metering (error ≤ ±1.5%).
  • Anti‑corrosion & weather‑resistant design for 20+ years outdoor service.
  • PLC + SCADA for automatic unloading, pressure control, statistics, alarm.
  • IC card / mobile payment supported; unattended operation available.
  • Modular layout for online maintenance without shutdown.

5. Flexible Adaptation · Wide Application

  • Customizable flow and dispenser quantity for small to large stations.
  • Upgradable to LNG‑CNG composite station or emergency supply station.
  • Movable skids and flexible tube trailers support mobile gas supply.

Nominal Operating Pressure Capacity Gas Utilization Ratio Ambient Temperature Main Motor Power Gross Weight Dimension (LWH)
25 MPa 1000 Nm³/h ≥95% -40℃ ~ +50℃ 37 kW 1470 rpm 5500 kg 5000×2150×2730 mm
25 MPa 2000 Nm³/h ≥95% -40℃ ~ +50℃ 75 kW 1480 rpm 6300 kg 5000×2150×2730 mm

III. Why Choose Hebei Junxin CNG Hydraulic Sub‑Station?

1. Advanced Technology: hydraulic tilting solves residual gas problem.
2. Fast & Low‑Cost Construction: skid‑mounted, no pipeline needed.
3. Safe & Compliant: full safety interlocks, certified for explosion protection.
4. Intelligent & Efficient: digital control, unattended operation.
5. Local Service: direct factory supply, customization, commissioning & 7×24 support.
Hebei Junxin CNG Hydraulic Sub‑Station provides a safe, efficient, intelligent one‑stop solution for remote gas supply and urban peak‑shaving.
It is the upgraded choice for modern CNG sub‑stations.