ISO 9001
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Reaction Kettle

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Reaction Kettle

Category

وصف

I. Basic Parameters of Reaction Kettle (Universal Version)Parameter Category
Typical Specifications
وصف
Volume
50L – 50,000L
Non-standard volumes customizable to meet demands from lab testing to industrial production
Design Pressure
-0.1MPa ~ 35MPa
Covers vacuum, atmospheric and high-pressure conditions for various reaction types
Design Temperature
-20℃ ~ 600℃
Adjustable based on heating medium (steam / thermal oil / electric heating) and process requirements
Material
304/316L stainless steel, titanium, Hastelloy, nickel-based alloy, glass-lined steel
Corrosion-resistant, high temperature-resistant and wear-resistant, suitable for highly corrosive / high-temperature media
Stirring Power
0.75kW – 200kW
Matches volume and material viscosity; optional paddle, anchor, turbine or magnetic stirring
Sealing Type
Packing seal, mechanical seal, magnetic seal
Magnetic seal enables zero leakage, ideal for flammable, explosive or highly toxic media
Heat Exchange Method
External half-pipe jacket, internal coil, jacket + coil combination
High heat exchange efficiency with temperature control accuracy of ±1℃
Drive Mode
Motor + reducer, magnetic drive
Magnetic drive is leak-free, safer and more environmentally friendly

II. Core Selling Points by Regional Market1. European Market· Compliance & Safety: Conforms to EU pressure vessel standards including PED/CE/ASME, with complete CE certification, material traceability reports and third-party inspections (e.g., TÜV).
· Environmental Protection & Energy Efficiency: External half-pipe heat exchange structure improves efficiency by 30% and reduces energy consumption; magnetic seal achieves zero leakage to meet strict EU VOC emission and occupational safety regulations.
· Quality & Durability: Made of high-grade stainless steel / nickel-based alloy with surface polishing precision Ra ≤ 0.8μm, easy to clean without dead ends, compliant with GMP/ATEX standards, and service life of over 20 years.
· Intelligence: Can be integrated with PLC control system for automatic control and data traceability of temperature, pressure and rotating speed, meeting Industry 4.0 production requirements.
2. American Market· Standard Compatibility: Strictly complies with ASME U/UM/UV stamps and API standards, with CSA/UL certifications to meet North American market access requirements.
· Safety & Explosion Protection: Full series available with explosion-proof design (ATEX/CSA explosion-proof certification), equipped with magnetic seal and emergency pressure relief device to ensure safe production of high-risk reactions (e.g., hydrogenation, polymerization).
· Efficient Production: Strong customization capacity for large volumes (≥30,000L), high heat exchange efficiency to shorten reaction cycles and increase productivity; modular design for easy installation and maintenance.
· Localized Service: Provides local warehousing, technical support and spare parts service in North America with response time ≤ 24 hours, reducing customer operation and maintenance costs.
3. Southeast Asian Market· Cost Performance & Reliability: Cost-effective stainless steel / glass-lined reaction kettles balancing performance and budget, suitable for small and medium-sized chemical enterprises in Southeast Asia.
· Weather Resistance & Easy Maintenance: Equipment surface treated for anti-salt spray corrosion to adapt to tropical high-temperature and high-humidity environments; simple structure, easy to disassemble and clean, reducing reliance on professional maintenance personnel.
· Flexible Customization: Customizable according to local working conditions such as power supply (220V/50Hz) and steam pressure; supports small-batch multi-spec production to match diverse chemical categories in Southeast Asia.
· Supply Chain Advantages: Preferential tariffs under China-ASEAN Free Trade Area, short delivery cycle (≤ 60 days), with local installation guidance and training services.
4. Middle East Market· High Temperature & Corrosion Resistance: Made of special materials such as Hastelloy / titanium, resistant to strong acids, alkalis and high-salt media, adapting to extreme working conditions in Middle Eastern oil, gas and fine chemical industries.
· Explosion Protection & Safety: Complies with ATEX/IECEx explosion-proof standards, suitable for high-risk production environments around Middle Eastern oil and gas fields, with fireproof and anti-static design.
· Long Service Life & Low Maintenance: Equipment surface coated with high-temperature resistant material to withstand desert heat and sand; key components from imported brands to reduce failures and maintenance costs.
· Energy Adaptability: Supports steam, thermal oil and electric heating modes to match the regional energy structure; can be integrated with waste heat recovery system to improve energy efficiency.
5. African Market· Sturdy & Durable: Robust structural design, resistant to vibration and power grid fluctuations, adapting to production environments with incomplete infrastructure in Africa.
· Low-Cost Operation & Maintenance: Standardized and universal wearing parts with low spare part costs; basic maintenance can be completed locally, reducing full-life-cycle costs.
· Suitable for Basic Chemical Industry: Mainly medium-low pressure and small-medium volume reaction kettles, matching essential industries such as fertilizers, pesticides and basic chemical raw materials in Africa.
· Policy Support: Financing solutions from African Development Bank / Export-Import Bank available to support project implementation and ease capital pressure.