Wellhead Flare Gas Recovery + CNG Compression Integrated Unit

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  2. Engineering project
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  4. Natural gas treating-CNG
  5. /Wellhead Flare Gas Recovery + CNG Compression Integrated Unit

Wellhead Flare Gas Recovery + CNG Compression Integrated Unit

Beschreibung

I. Core Basic Parameters

1. Feed Gas & Capacity

  • Feed Gas: Wellhead flare gas, associated gas, vented natural gas from oil/gas fields
  • Capacity: 500 – 10,000 Nm³/h (skid-mounted, customizable)
  • Methane content: ≥ 70% for stable recovery
  • Pre-treatment: Dust removal, dehydration, desulfurization, dealkylation, demercuration
  • Outlet dew point: ≤ -40℃ (atmospheric pressure)
  • Discharge pressure: 20 MPa / 25 MPa (CNG standard)
  • Product quality: Complies with pipeline gas & vehicle CNG standards
  • Methane recovery rate: ≥ 95%
  • Operation mode: Fully automatic, unattended, remote monitoring
  • Explosion-proof grade: Ex d IIC T4 Ga
  • Ambient temperature: -40℃ ~ +60℃ (desert, offshore, plateau compatible)

3. Standard Equipment Scope

  • Gas-liquid separator + precision filter
  • Drying & purification skid
  • Multi-stage compressor skid
  • Buffer storage well / cylinder cascade
  • CNG dispenser / loading arm
  • DCS control system + safety relief system
  • Strict EU methane reduction regulations; zero flaring and zero venting are mandatory.
  • Complies with EU ETS, CBAM, and ESG requirements, directly reducing carbon costs.
  • Recovered CNG can be used for mining vehicles, machinery, and local gas stations.
  • Replaces diesel in non-pipeline areas for cost saving and emission reduction.
  • Skid-mounted, small footprint, meeting European environmental approval requirements.
  • North America enforces EPA methane regulations; flare gas recovery qualifies for 45Q tax credits and carbon credits.
  • Mobile skid-mounted CNG units enable fast deployment for scattered shale gas wells.
  • Recovered CNG used for oilfield power generation, mining trucks, and agricultural machinery.
  • In Latin America, CNG supports on-site power generation for weak grid areas.
  • Mandatory environmental equipment for oil and gas development projects.

3) Southeast Asia

  • Rapid oil and gas development with high associated gas venting; high recovery profit.
  • Strong local demand for CNG for vehicles, industry, and fishing boats.
  • CNG is the most economical clean energy solution in areas without pipeline networks.
  • Corrosion-resistant design for high humidity and high salt fog (Indonesia, Malaysia, Vietnam).
  • Low investment, fast payback within 1–2 years.
  • Abundant associated gas and continuous flaring; high recovery value.
  • Designed for high-temperature desert environment with stable 24h operation.
  • CNG used for EOR, mining power generation, and desert transportation fleets.
  • Aligns with Saudi Vision 2060 and UAE 2050 carbon neutrality goals.
  • Modular skid design for fast construction and commissioning.
  • Massive flaring due to lack of pipelines and power grids.
  • CNG directly used for local power generation, residential supply, and mining machinery.
  • Mobile and flexible skid units suitable for scattered wellheads.
  • Improves energy access, mining operations, and local living standards.
  • Strong policy support and high accessibility to international financing.