Proyecto de recuperación de gas de la antorcha de cabeza de pozo

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  2. Engineering project
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  4. Recuperación de gases de antorcha
  5. /Proyecto de recuperación de gas de la antorcha de cabeza de pozo

Proyecto de recuperación de gas de la antorcha de cabeza de pozo

Descripción

I. Core Basic Parameters (Technical Specifications & Project Indicators)

1. Processed Gas

  • Feed Gas: Vent gas and flare gas from oil/gas wellheads (containing methane, ethane, propane, heavy hydrocarbons, and sulfides)
  • Capacity:
  • Small Skid-Mounted Unit: 10,000 – 100,000 Nm³/d
  • Medium Unit: 100,000 – 500,000 Nm³/d
  • Large Base Unit: 500,000 – 2,000,000 Nm³/d
  • Pre-Treatment: Cyclone dust removal, gas-liquid separation, dehydration (dew point ≤ -20℃), demercuration, desulfurization (H₂S < 20 ppm)
  • Main Process: Compression + Cryogenic Separation + Membrane Separation / PSA Purification
  • Product Specifications:
  • Recovered Natural Gas: Heating value ≥ 35 MJ/Nm³, compliant with GB 17820 / ISO 13686
  • Liquefied Natural Gas (LNG): Purity ≥ 99.5%, Temperature ≤ -162℃, Pressure ≈ 0.1 MPa
  • Recovery Rate: ≥ 90% (normal conditions), up to 95% with high-efficiency process
  • Power Consumption: 0.25 – 0.35 kWh/Nm³
  • Ambient Operation: -40℃ ~ +50℃, suitable for deserts, offshore platforms and extreme conditions
  • Automation: DCS + SIS system, remote monitoring and 24-hour unattended operation
  • Emission: Methane outlet concentration < 1000 mg/m³, meets EU F-Gas and EPA standards
  • Explosion Protection: Ex d ⅡB T4 Ga for high-risk oil/gas field environments
  • Noise: Boundary noise ≤ 65 dB(A)

Key Words: Carbon reduction, methane abatement, ESG compliance

  • Complies with EU F-Gas Regulation and Methane Reduction Strategy; certified emission reductions support carbon targets.
  • Eliminates flaring, reduces CO₂ and black carbon emissions, and improves ESG ratings for international financing.
  • Injects recovered gas into pipelines or produces LNG for urban and industrial users, replacing high-carbon fuels.
  • Meets green supply chain requirements of European energy companies.
  • North America
  • Complies with EPA mandatory methane rules; qualifies for high 45Q carbon capture tax credits.
  • Skid-mounted units enable fast deployment for scattered shale gas wells.
  • Recovered gas can be piped nationwide or liquefied for export.
  • Latin America
  • High flaring rate and fast oil/gas development lead to high ROI.
  • Stable local demand from power and chemical industries.

3. Southeast Asia
Key Words: Oilfield expansion, gas shortage, green transition

  • Supported by governments as a standard upgrade for oilfields in Indonesia, Malaysia, and Vietnam.
  • Recovered gas replaces coal for factories, cement plants, and power plants.
  • Can integrate LNG liquefaction for regional sale and export.
  • Corrosion-resistant design for tropical, high-humidity, and offshore environments.
  • Abundant associated gas and high flaring rate create strong economic benefits.
  • Recovered gas used for EOR to boost oil production.
  • Aligns with Saudi 2060 and UAE 2050 carbon neutrality goals, supported by subsidies.
  • Desert- and offshore-adapted, modular, and rapidly deployable.

5. Africa
Key Words: Resource monetization, weak grid, energy self-sufficiency

  • Massive flaring in undeveloped fields enables low investment and short payback period.
  • Supplies power for industry and residential use via on-site generation.
  • Produces LNG for neighboring countries and vehicle/ship fuel.
  • Supported as a model for China-Africa energy cooperation and international financing.

2. High Flexibility: Skid-mounted and modular design, small footprint, fast installation for wellheads, offshore platforms, and remote fields.
3. Environmental Compliance: Meets global methane and carbon regulations, supports ESG certification and global market access.
4. High Efficiency & Low Cost: High recovery rate, low power consumption, stable long-term profitability.
5. Integrated Solution: Compatible with LNG liquefaction, gas purification, and power generation for full-chain energy solutions.